01
Product Overview
The TrueCare Tablet/Capsule Check Weigher performs 100% individual weight inspection of hard gelatin capsules and tablets straight off the capsule filling machine or tablet press. Every unit is weighed, compared against tolerance limits
and off-weight capsules or tablets are rejected automatically, protecting dose uniformity and reducing the batch losses that come from sampling-only checks. Built to cGMP with contact parts in stainless steel and data records that support 21 CFR Part 11 workflows (confirm), it gives QA full traceability for each batch. Ideal for pharmaceutical and nutraceutical solid dosage manufacturing.
and off-weight capsules or tablets are rejected automatically, protecting dose uniformity and reducing the batch losses that come from sampling-only checks. Built to cGMP with contact parts in stainless steel and data records that support 21 CFR Part 11 workflows (confirm), it gives QA full traceability for each batch. Ideal for pharmaceutical and nutraceutical solid dosage manufacturing.
02
Applications
- In various capsule manufacturing industries (as mentions below), the capsule check-weigher ensures accurate sorting and verification of capsule, thereby ensuring compliance with weight regulations and quality standards.
- Pharmaceuticals
- API
- Nutraceuticals
- Confectionary
- Food
- Ayurveda
03
Standard Features
- Incorporates the trueCARE patented slide weighing machine, facilitating precise weight checks without the need for mold replacement. Compatible with various capsule sizes including 000, 00, 0, 1, 2, 3, 4, 5, and extended capsules.
- Utilizes the trueCARE patented detachable slide weighing unit, enabling tool-free disassembly and cleaning of the weighing trough. Ensures convenient maintenance while safeguarding the integrity of the weighing sensor. Single-channel weighing trough disassembly can be completed within 10 seconds.
- Features the trueCARE patented slide weighing frame, allowing adjustable capsule checkweighing speeds by setting vibration feeding rates or adjusting the platform’s inclination angle. Users can optimize between speed and accuracy according to specific production needs.
- Implements a vibrating corrugated plate for rapid capsule loading, achieving speeds of up to 180 capsules per minute per slot.
- Employs an open structure design across all capsule channels, ensuring smooth logistics and eliminating blockages caused by damaged, deformed, or split capsules. Facilitates easy cleaning without disassembly and prevents contamination between different capsule types. This design also avoids rhythm disruptions or channel blockages due to abnormal capsule shapes and sizes, preventing mixing of qualified and unqualified products.
- Ensures minimal capsule shell damage or wear during silo unloading, queuing, weight checking, and rejection processes, preserving capsule integrity.
- Constructed from 316L stainless steel or surface-sprayed with Teflon across all channels, ensuring compatibility with stringent hygiene requirements without introducing contaminants that could compromise capsule quality.
These structural features collectively enhance operational efficiency, maintain product quality, and uphold compliance with regulatory standards in capsule production environments.
04
Technical Specifications
| Parameter | Specification |
|---|---|
| Detecting Range | 10~2000mg |
| Scale Interval | 0.1mg |
| Maximum Accuracy | ±0.5mg |
| Typical Accuracy | ±2mg |
| Weighed Product Size | Tables Dia. 3mm to Dia. 24mm |
| Weighing Speed (Pcs/Hr) | 36000 |
| No. of Channel | 1 |
| Operation Screen | IPC Touch Screen |
| Compressed Air Pressure | 0.3-0.9 mpa |
| Rejecter | Air Jet, Flipper, Pusher |
| Power Supply | AC 220V, 1-Phase, 50/60 Hz |
| Detecting Range | 10~2000mg |
| Scale Interval | 0.1mg |
| Maximum Accuracy | ±0.5mg |
| Typical Accuracy | ±2mg |
| Weighed Product Size | Tablets Dia. 3mm to Dia. 24mm |
| Weighing Speed (Pcs/Hr) | 72000 |
| No. of Channel | 2 |
| Operation Screen | IPC Touch Screen |
| Compressed Air Pressure | 0.3-0.9 mpa |
| Rejecter | Air Jet, Flipper, Pusher |
| Power Supply | AC 220V, 1-Phase, 50/60 Hz |
| Detecting Range | 10~2000mg |
| Scale Interval | 0.1mg |
| Maximum Accuracy | ±0.5mg |
| Typical Accuracy | ±2mg |
| Weighed Product Size | Tablets Dia. 3mm to Dia. 24mm |
| Weighing Speed (Pcs/Hr) | 90000 |
| No. of Channel | 3 |
| Operation Screen | IPC Touch Screen |
| Compressed Air Pressure | 0.3-0.9 mpa |
| Rejecter | Air Jet, Flipper, Pusher |
| Power Supply | AC 220V, 1-Phase, 50/60 Hz |
| Detecting Range | 10~2000mg |
| Scale Interval | 0.1mg |
| Maximum Accuracy | ±0.5mg |
| Typical Accuracy | ±2mg |
| Weighed Product Size | Tablets Dia. 3mm to Dia. 24mm |
| Weighing Spped (Pcs/Hr) | 144000 |
| No. of Channel | 4 |
| Operation Screen | IPC Touch Screen |
| Compressed Air Pressure | 0.3-0.9 mpa |
| Rejecter | Air Jet, Flipper, Pusher |
| Power Supply | AC 220V, 1-Phase, 50/60 Hz |
| Detecting Range | 10~2000mg |
| Scale Interval | 0.1mg |
| Maximum Accuracy | ±0.5mg |
| Typical Accuracy | ±2mg |
| Weighed Product Size | Tablets Dia. 3mm to Dia. 24mm |
| Weighing Speed (Pcs/Hr) | 216000 |
| No. of Channel | 5 |
| Operation Screen | IPC Touch Screen |
| Compressed Air Pressure | 0.3-0.9 mpa |
| Rejecter | Air Jet, Flipper, Pusher |
| Power Supply | AC 220V, 1-Phase, 50/60 Hz |
| Detecting Range | 10~2000mg |
| Scale Interval | 0.1mg |
| Maximum Accuracy | ±0.5mg |
| Typical Accuracy | ±2mg |
| Weighed Product Size | Tablets Dia. 3mm to Dia. 24mm |
| Weighing Speed (Pcs/Hr) | 432000 |
| No. of Channel | 6 |
| Operation Screen | IPC Touch Screen |
| Compressed Air Pressure | 0.3-0.9 mpa |
| Rejecter | Air Jet, Flipper, Pusher |
| Power Supply | AC 220V, 1-Phase, 50/60 Hz |