01
Product Overview
The trueCARE tablet/capsule checkweigher meticulously verifies the precise filling quantity of every tablet/capsule produced by the filling machine, ensuring no loss. It automatically identifies and removes any tablet/capsules that do not meet the specified weight criteria. This process prevents scenarios where valuable batches of capsules fail quality inspections due to individual variations in filling quantity, thus averting the classification of entire batches as substandard drugs.
Powered by trueCARE’s patented slide weighing device, this checkweigher features N 6-row checkweighing channels. It accommodates various capsule types without requiring mold changes and supports both weighing and grading of hollow capsules. This versatility ensures consistent and accurate dosage checks across different tablet/capsule formulations, maintaining product integrity and compliance with regulatory standards.
02
Applications
- In various capsule manufacturing industries (as mentions below), the capsule check-weigher ensures accurate sorting and verification of capsule, thereby ensuring compliance with weight regulations and quality standards.
- Pharmaceuticals
- API
- Nutraceuticals
- Confectionary
- Food
- Ayurveda
03
Standard Features
- Incorporates the trueCARE patented slide weighing machine, facilitating precise weight checks without the need for mold replacement. Compatible with various capsule sizes including 000, 00, 0, 1, 2, 3, 4, 5, and extended capsules.
- Utilizes the trueCARE patented detachable slide weighing unit, enabling tool-free disassembly and cleaning of the weighing trough. Ensures convenient maintenance while safeguarding the integrity of the weighing sensor. Single-channel weighing trough disassembly can be completed within 10 seconds.
- Features the trueCARE patented slide weighing frame, allowing adjustable capsule checkweighing speeds by setting vibration feeding rates or adjusting the platform’s inclination angle. Users can optimize between speed and accuracy according to specific production needs.
- Implements a vibrating corrugated plate for rapid capsule loading, achieving speeds of up to 180 capsules per minute per slot.
- Employs an open structure design across all capsule channels, ensuring smooth logistics and eliminating blockages caused by damaged, deformed, or split capsules. Facilitates easy cleaning without disassembly and prevents contamination between different capsule types. This design also avoids rhythm disruptions or channel blockages due to abnormal capsule shapes and sizes, preventing mixing of qualified and unqualified products.
- Ensures minimal capsule shell damage or wear during silo unloading, queuing, weight checking, and rejection processes, preserving capsule integrity.
- Constructed from 316L stainless steel or surface-sprayed with Teflon across all channels, ensuring compatibility with stringent hygiene requirements without introducing contaminants that could compromise capsule quality.
These structural features collectively enhance operational efficiency, maintain product quality, and uphold compliance with regulatory standards in capsule production environments.
04
Technical Specifications
| Parameter | Specification |
|---|---|
| Detecting Range | 10~2000mg |
| Scale Interval | 0.1mg |
| Maximum Accuracy | ±0.5mg |
| Typical Accuracy | ±2mg |
| Weighed Product Size | Tables Dia. 3mm to Dia. 24mm |
| Weighing Speed (Pcs/Hr) | 36000 |
| No. of Channel | 1 |
| Operation Screen | IPC Touch Screen |
| Compressed Air Pressure | 0.3-0.9 mpa |
| Rejecter | Air Jet, Flipper, Pusher |
| Power Supply | AC 220V, 1-Phase, 50/60 Hz |
| Detecting Range | 10~2000mg |
| Scale Interval | 0.1mg |
| Maximum Accuracy | ±0.5mg |
| Typical Accuracy | ±2mg |
| Weighed Product Size | Tablets Dia. 3mm to Dia. 24mm |
| Weighing Speed (Pcs/Hr) | 72000 |
| No. of Channel | 2 |
| Operation Screen | IPC Touch Screen |
| Compressed Air Pressure | 0.3-0.9 mpa |
| Rejecter | Air Jet, Flipper, Pusher |
| Power Supply | AC 220V, 1-Phase, 50/60 Hz |
| Detecting Range | 10~2000mg |
| Scale Interval | 0.1mg |
| Maximum Accuracy | ±0.5mg |
| Typical Accuracy | ±2mg |
| Weighed Product Size | Tablets Dia. 3mm to Dia. 24mm |
| Weighing Speed (Pcs/Hr) | 90000 |
| No. of Channel | 3 |
| Operation Screen | IPC Touch Screen |
| Compressed Air Pressure | 0.3-0.9 mpa |
| Rejecter | Air Jet, Flipper, Pusher |
| Power Supply | AC 220V, 1-Phase, 50/60 Hz |
| Detecting Range | 10~2000mg |
| Scale Interval | 0.1mg |
| Maximum Accuracy | ±0.5mg |
| Typical Accuracy | ±2mg |
| Weighed Product Size | Tablets Dia. 3mm to Dia. 24mm |
| Weighing Spped (Pcs/Hr) | 144000 |
| No. of Channel | 4 |
| Operation Screen | IPC Touch Screen |
| Compressed Air Pressure | 0.3-0.9 mpa |
| Rejecter | Air Jet, Flipper, Pusher |
| Power Supply | AC 220V, 1-Phase, 50/60 Hz |
| Detecting Range | 10~2000mg |
| Scale Interval | 0.1mg |
| Maximum Accuracy | ±0.5mg |
| Typical Accuracy | ±2mg |
| Weighed Product Size | Tablets Dia. 3mm to Dia. 24mm |
| Weighing Speed (Pcs/Hr) | 216000 |
| No. of Channel | 5 |
| Operation Screen | IPC Touch Screen |
| Compressed Air Pressure | 0.3-0.9 mpa |
| Rejecter | Air Jet, Flipper, Pusher |
| Power Supply | AC 220V, 1-Phase, 50/60 Hz |
| Detecting Range | 10~2000mg |
| Scale Interval | 0.1mg |
| Maximum Accuracy | ±0.5mg |
| Typical Accuracy | ±2mg |
| Weighed Product Size | Tablets Dia. 3mm to Dia. 24mm |
| Weighing Speed (Pcs/Hr) | 432000 |
| No. of Channel | 6 |
| Operation Screen | IPC Touch Screen |
| Compressed Air Pressure | 0.3-0.9 mpa |
| Rejecter | Air Jet, Flipper, Pusher |
| Power Supply | AC 220V, 1-Phase, 50/60 Hz |