DETECTION SYSTEMS

Gravity Feed Metal Detector for Powders & Granules

Free-fall gravity feed metal detector for powders, granules and pellets. Detects Fe 0.5 mm, non-Fe 0.7 mm and SS 1.0 mm with a fast diverter-flap reject.
Detection Pharma
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Product Overview

The TrueCare Gravity Feed Metal Detector (also called a free-fall or drop-through metal detector) inspects dry, free-flowing bulk products as they fall through a vertical pipe. The TMD-GF series, with throat sizes from 70 to 200 mm, detects ferrous metal down to 0.5 mm, non-ferrous to 0.7 mm and stainless steel to 1.0 mm (70 mm model), and a high-speed diverter flap rejects contaminated material with minimal product loss. Product-contact parts are SS316, and the digital ARM controller filters out vibration and product effect for stable detection. Typical applications include flour, sugar, spices, milk powder, grains, nuts, APIs, excipients and plastic pellets before moulding.
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Applications

A gravity-fed metal detector (also known as a gravity-fall or free-fall metal detector) is specifically designed to inspect dry, free-flowing bulk powders, granules, and small solids as they fall vertically through a pipe or chute under the force of gravity. 

Primary Applications
  • Food Processing & Packaging Industry:
    • Bulk Powders & Grains: Inspecting flour, sugar, starch, salt, milk powder, coffee, and various grains before they are packaged. 
    • Snacks & Confectionery: Screening free-flowing items like nuts, seeds, beans, dried fruit, plastic-packaged candies, and cereals. 
    • Spices & Seasonings: Detecting tiny metal shavings or fragments in fine or coarse spice powders prior to final bottling or bagging. 
  • Pharmaceutical & Chemical Industries:
    • Powders & APIs: Screening bulk active pharmaceutical ingredients (APIs), excipients, and chemical additives to maintain absolute product purity.
    • Tablets & Capsules: Passing intermediate granules or finished pills through drop-through units before final blister packing.
  • Plastic & Chemical Manufacturing:
    • Plastic Pellets & Regrind: Checking plastic granules, resins, and recycled polymer flakes before they enter injection moulding or extrusion machines to protect expensive screws and barrels from damage.
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Standard Features

  1. Compact design fits into small spaces.
  2. Uses ARM controller with digital signal processing
  3. Large touch screen interface for intuitive operation, supporting multiple languages and featuring extensive data storage capacity.
  4. Audio & graphic indication on detection of metal contamination.
  5. Rapid, integrated rejection mechanism minimizes material waste.
  6. Overall stainless steel construction (SUS 304) complies with GMP requirements.
  7. Highly stable and extremely sensitive, ensuring reliable detection of very small contaminants.
  8. Simple installation, operation, and maintenance.
  9. Uniquely engineered to eliminate external interference factors like vibration, noise, and product effects, which can otherwise hinder detector performance.

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Technical Specifications

Parameter Specification
Inspection Diameter70 mm
Main ConstructionProduct Contact : SS316 , Non Contact : SS304
Inspection Volume (L/H)6000
ProductPre-packaged, free-flowing products
Product MemoryUp to 100 unique product settings
Parameter AdjustmentAuto or manual programming
Alarm ModeAuto rejection diversion flap
Pressure Requirement0.5Mpa≥
Detection Sensitivity (Ø mm)
Fe0.5 mm
Non- Fe0.7 mm
SUS1.0 mm
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