01
Product Overview
The TrueCare De-Duster with Metal Detector Combo cleans and inspects tablets in a single continuous operation directly after the tablet press. Tablets are first de-dusted to remove loose powder and burrs, then pass through a high-sensitivity metal detector that finds ferrous, non-ferrous and stainless steel particles, such as fragments from worn punches and dies, and rejects contaminated tablets automatically. Combining both steps saves floor space in the compression cubicle and reduces handling. It is designed to cGMP for pharmaceutical and nutraceutical manufacturers.
This compact, in-line combination improves tablet appearance, minimizes cross-contamination, and ensures compliance with GMP and regulatory safety standards. Automatic rejection of contaminated tablets, smooth tablet handling, and hygienic stainless-steel construction make it ideal for high-speed tablet production lines, enhancing overall efficiency while reducing space, handling, and validation efforts.
This compact, in-line combination improves tablet appearance, minimizes cross-contamination, and ensures compliance with GMP and regulatory safety standards. Automatic rejection of contaminated tablets, smooth tablet handling, and hygienic stainless-steel construction make it ideal for high-speed tablet production lines, enhancing overall efficiency while reducing space, handling, and validation efforts.
02
Applications
- Pharmaceutical tablet manufacturing
- Nutraceutical and health supplement production
The tablet de-duster ensures cleaner tablets, safer operations, and consistent output—making it a vital component of modern solid dosage manufacturing lines and Metal detection ensures automatic rejection of tablets contaminated with ferrous, non-ferrous, or stainless-steel particles.
03
Standard Features
- Designed in compliance with cGMP (Current Good Manufacturing Practice) standards
- All product contact parts are manufactured from AISI 316 / 316L stainless steel, while non-contact parts are made from AISI 304
- The de-duster is equipped with an international-quality drive unit, ensuring smooth operation without a conventional motorized drive
- Variable Vibration controller to control flow rate.
- Vibration effects on the metal detector are completely neutralized, allowing optimal and accurate metal detection performance
- Ensures reliable conveying of even a single tablet from bottom to top
- Gas spring mechanism provided for easy and precise height adjustment
- Tablets are elevated smoothly through multiple spiral paths
- Process can be monitored visually at all time, Through a large acrylic window
- Independent power and frequency controls for precise process adjustment
- Provided with safe and reliable earthing to ensure equipment and operator safety
04
Technical Specifications
| Parameter | Specification |
|---|---|
| Output per Hour | 1,74,000 Tab/Hour |
| Tablet Path | Bottom to Top - Elevating |
| Detector Aperture Size | Dia. 50 mm |
| Detector Rejection | Electrically Operated Fast Acting Flap |
| Maximum Tablet Diameter | 20 mm |
| Minimum Tablet Diameter | 5 mm |
| Conveying High Differential | 235 mm |
| Electric Motor | 0.25 HP x 2 Nos Motor=0.5 with AC Drive |
| Detector Sensitivity | |
| Fe | 0.2 mm |
| Non – Fe | 0.3 mm |
| SUS | 0.4 mm |
| Output per Hour | 2,50,000 Tab/Hour |
| Tablet Path | Spiral |
| Detector Aperture Size | Dia. 50 mm |
| Detector Rejection | Electrically Operated Fast Acting Flap |
| Maximum Tablet Diameter | 20 mm |
| Minimum Tablet Diameter | 5 mm |
| Conveying High Differential | No Conveying |
| Electric Motor | 0.25 Hp / 0.19 kW |
| Detector Sensitivity | |
| Fe | 0.2 mm |
| Non – Fe | 0.3 mm |
| SUS | 0.4 mm |